During 2008, I've sent a couple of mail to Dassault Aviation so as to understand the multiple Rafale program costs estimates.
A very nice guy answered me, quite accurately :
Here we go :
The first thing you have to know is that total program costs include :
- R&D costs, which are paid at 25% by the industrials (mainly Dassault/Thales/Snecma), the other 75% being paid by the french state (thus, the taxpayers).
- the quote production, which includes :
- the industrialization
- the production of 120 Rafale C
- the production of 114 Rafale B
- the production of 60 Rafale M
- the simulators
- spares
- maintain means (on all levels)
120/114/60 comes from Air Fan (2008).The following figures were true in 2004. They are outdated now !As we could find several figures such as
26billions, up to 35.5billions (a real mess), i wanted someone in the know to explain me this all...
So :
- the whole Rafale programme should cost (only estimate) 28 billions Euros, for the tax payers. (which makes 95M€ per Rafale)
- the quoted 33.5 billions figure is actually the latter one with VAT (+19.6%). Though it's what the DoD paies, our state receive the VAT, that's why it isn't very interesting, actually. But the 4% cost overrun is calculated on this 33.5 figure, and guess what ? 4% of 33.5 makes 1.34billions.
- Since tax payers do not pay the industrials share in R&D, the total costs are estimated around 30billions (28+2billions), which makes a bit more than 35.5billions with VAT.
- And, the 26billions figure is actually false : it's the estimate of Rafale program cost if the Rafale M hadn't been developed. The goal of this figure is to compare the Rafale's cost to Typhoon's cost, on a comparable basis (from taxpayers point of view). Probably biased.
Then, i asked the guy about the quoted
11billions R&D figure in some documents from the Assemblée Nationale. He answered me that again, it was a price with VAT.
France actually pays 7.2billions in R&D for the full program. And the industrials pay 25% which makes nearly 2 billions. (9.2 x 1.196 = 11).
All of this leaves 20.8billions for the quote production, and I'm trying to get details about this part, but it's very hard to find someone who can talk to me about this, as Dassault doesn't know how it's calculated. Also i'm trying to contact our DoD (EDIT in 2009 : they NEVER answered

)
This was for the 2004 estimates.To give you an idea about the quote production, i only can provide you with those figures from the Senat in
1999 (in millions, converted in Euros) :
Quote production : 22,193
- industrialization : 2,727
- production of 95 Rafale C : 4,153
- production of 139 Rafale B : 6,514
- production of 60 Rafale M : 2,989
- simulators : 186
- spares : 5,597 (not included in 1998 estimate)
- maintain means (on all levels) : ? (not detailed or not even included in 1999 estimate)
But keep in mind that those figures have changed (the quote production being less).
As i asked the Dassault man about cost increases in R&D, while the total cost remained unchanged, he told me that the quote production had decreased due to better productivity (CATIA, etc), and that it's still decreasing : they are catching up the 4% costs overrun.
And last, the Assemblée Nationale 2007 unit cost estimates are :- 52.8 Millions Euros for a Rafale C (44.1 without VAT)
- 56.6M€ for a Rafale B (47.3 without VAT)
- 60.8 M for the M (50.8 without VAT)
http://www.assemblee-nationale.fr/13/budget/plf2008/b0276-a9.aspThe problem is that, again, i don't know how they are calculated yet.
Added : the program is to last from 1989 to 2021 (last delivery).
2008 updates :http://www.senat.fr/rap/a08-102-5/a08-102-516.htmlIn 2008, the programme cost to our state is €39.6Bn.
Unit cost (without R&D) between 64 and €70M.
I simply can't explain the increase., because in the same time, C. Edelstenne claims that the programme has caught up the 4% costs overrun.
2010 updates :See next message.
Total programme cost (Cour des Comptes includes the industrial part usually) : €40.69Bn.
Unit
production cost : €101.1M (this is not the unit "flyaway" cost)
2011 updates :See
here.
Total programme cost to State : €43.567Bn
This figure is nearly the same as the previous, the differences being 2011 costs actualisation (inflation), and this time, the industrial participation (25 % of the R&D).
http://www.assemblee-nationale.fr/13/rapports/r1615-t2.aspHere, C.Edelstenne saies the Rafale MCO (operational maintainance) is 12 to 13% higher than the M2000's one, which is good considering Rafale is a twin-engined.
This figure sometimes quoted as high as 35,000 € per flight hour in the MN in 2004 is expected to drop at ~12,000€ per hour.
http://www.senat.fr/rap/r07-352/r07-35210.htmlhttp://www.senat.fr/rap/r07-340/r07-3405.html